Fujifilm Diosynth Biotechnologies pAVEway™: A Novel Platform for the Advanced Production of Protein Therapeutics

Formed in April 2011 following the acquisition of MSD BioManufacturing Network, Fujifilm Diosynth Biotechnologies is a leading provider of contract process development and manufacturing services for the biopharmaceutical industry. The company has over 800 employees operating from two sites in Billingham, UK (formerly Avecia Biologics) and Research Triangle Park, North Carolina, US (formerly Diosynth Biotechnology).

We help our clients succeed by driving products efficiently and rapidly, offering a broad range of cGMP manufacturing scales, services and experience to accommodate clients’ specific clinical and commercial needs. Our novel pAVEway™ technology for the efficient expression of proteins has been developed to help our customers bring their products to clinical manufacture quickly and cost-effectively.

Fast-track biologics process creation and development

The efficient expression of a therapeutic protein in microbial or mammalian cells is often a bottleneck in the production of biopharmaceuticals. pAVEway helps reduce time to clinic and time to market through fast-track process creation and development.

Class-leading fermentation productivity leads to potential for reduced cost of goods, and the technology has been demonstrated across a wide range of biotherapeutic proteins, using a family of expression systems.

Protein expression platform

The pAVEway platform is based on a set of unique protein expression plasmids, which have been developed by Fujifilm Diosynth Biotechnologies. Using DNA looping to control expression, we have created a range of vectors which provide tightly controlled production of the target proteins, whilst allowing very high expression levels.

These vectors are complemented by a range of host strains. By choosing the appropriate combination of plasmid, host strain and fermentation conditions, very high titres have been demonstrated for soluble, insoluble or secreted proteins.

Proven protein production system

pAVEway has a track record for enabling rapid entry into first clinical manufacture from vector construction, and very high fermentation yields have been achieved for a wide range of proteins with over 30 proteins successfully produced using the system.

Biopharmaceutical process development

In addition to our pAVEway technology, our experience ensures process development is applied appropriately, dependent upon the development needs of customer products at different clinical stages. We offer:

  • Microbial and mammalian capability in the development laboratories with multiple fermenters and reactors
  • 100l scale pre-cGMP pilot plant for process demonstration and supply of pre-clinical material

Mammalian and microbial cGMP manufacturing

Our process development capabilities are supported by a broad range of mammalian and microbial cGMP manufacturing capabilities at our sites in Billingham, UK, and Research Triangle Park, NC, US. Together we have over 15 years of experience working with over 140 complex proteins, and have successfully manufactured four approved products, demonstrating our strong track record in navigating the critical path through validation and regulatory approval. Our facilities have received successful regulatory inspections from all key regulatory agencies.

Biopharmaceutical manufacturing support services

The following additional services are offered to reduce complexity and risk of multiple suppliers:

  • cGMP cell banking facilities for production of master and working cell banks
  • Buffer screening studies to support downstream process development
  • Development of stable product formulations
  • Full range of in-house analytical methods
  • Full range of stability testing capabilities for drug substance and drug product

Quality and regulatory support for protein expression

To ensure our customers’ products meet international regulatory requirements, we provide all the necessary quality and regulatory support through an independent quality unit. 

  • Regulatory support for IND/CTA submission, DMF and CMC as required
  • QC analysis and release of raw materials, environmental and water in-process/final, sample retention
  • Ownership and use of qualified or validated methods
  • Quality agreement followed by routine interactions with customer throughout the programme

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Press Release

New Mammalian cGMP Cell Banking Facility Commissioned by Fujifilm Diosynth Biotechnologies

Fujifilm Diosynth Biotechnologies has announced that it has commissioned on time its new mammalian cGMP Cell Banking Facility (CBF) at its Billingham, UK site.

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Making the Most of Your Scale Down Model

While process understanding can come from a variety of sources, scaled down process models of unit operations have particular utility.

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Fujifilm Diosynth Biotechnologies

Belasis Avenue

Billingham

TS23 1LH

County Durham

United Kingdom

+44 1642 363511 www.fujifilmdiosynth.com

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Press Release

30 April 2013

Fujifilm Diosynth Biotechnologies has announced that it has commissioned on time its new mammalian cGMP Cell Banking Facility (CBF) at its Billingham, UK site.

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14 November 2012

Fujifilm Diosynth Biotechnologies has added another licensed product to its list of commercial biopharmaceutical products, following the announcement that ThromboGenics' has received FDA approval for the launch of JETREA® (ocriplasmin) in the USA for the treatment of Symptomatic Vitreomacular Adhesion (VMA).

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14 November 2012

Fujifilm Diosynth Biotechnologies has announced it has entered into a strategic alliance with Piramal Healthcare UK, whereby the two parties will offer the seamless contract development and manufacture of antibody drug conjugates (ADCs), a growing niche in the development of biopharmaceuticals.

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25 June 2012

Fujifilm Diosynth Biotechnologies has announced it is further increasing its contract process development and manufacturing capabilities through the expansion of its services in mammalian cell line development / process development, and the addition of a new multiproduct cGMP facility at its Billingham, UK site.

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2 April 2012

Fujifilm Diosynth Biotechnologies has completed the first phase of a £3m ($4.5m) investment in new equipment and laboratories at its Billingham, UK site.

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30 October 2011

Fujifilm Diosynth Biotechnologies and ContraFect Corporation have announced that they have signed a contract to support the process development and cGMP manufacture of CF-301

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9 June 2011

Fujifilm Diosynth Biotechnologies is expanding its existing contract manufacturing capabilities with the addition of a 1,000l Xcellerex® single-use bioreactor to its RTP, North Carolina facility. This expansion reinforces the commitment to lead the global biologics CMO industry through conti

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5 April 2011

Fujifilm Diosynth Biotechnologies has been announced as the new name for the former Merck BioManufacturing Network (known as MSD BioManufacturing Network outside the US and Canada) following completion of its acquisition today by FUJIFILM Corporation of Japan. As previously announced, t

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8 March 2011

Fujifilm Corporation and Merck, known as MSD outside the US and Canada, have announced that they have entered into a definitive agreement by which Fujifilm will acquire the Merck BioManufacturing Network, a leading provider of contract manufacturing and development services for the biopharmaceut

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9 February 2011

Nuron Biotech has selected the Merck BioManufacturing Network in the UK to manufacture large-scale GMP clinical supplies of NU100 and undertake process validation leading to long-term commercial operations. NU100 is a proprietary recombinant human interferon beta compound being developed for the

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Regional Offices

Fujifilm Diosynth Biotechnologies

Belasis Avenue

Billingham

TS23 1LH

County Durham

United Kingdom

+44 1642 363511 www.fujifilmdiosynth.com
US and Canada

101 J.Morris Commons Lane

Morrisville, NC 27560

California

United States of America

+1 919 337 4477
Rest of World

Belasis Avenue

Billingham

TS23 1LH

County Durham

United Kingdom

+44 1642 363511

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